Integrated Production Management System
Close the loop in operations for continuous performance improvement; watch your key business indicators 24 hours a day.
Implement production targets; turn your production data into useable, consistent, validated production information.
Make best use of your assets by continuous monitoring of their performance
Details: Cost-effective and reliable decision-making is only possible if you have timely access to the information you need. The production and business benefits that come with a single, powerful integrated data environment range from immediate production feedback to a significant increase in the value of your engineers. More than just data access, data integration needs to be a part of the workflow and decision-making process. The marriage between real-time systems and business systems is the key to successful companies achieving a new level of sustainable production improvement. Operations Management Close the loop in Operations for continuous performance improvement, and watch your key business indicators 24 hours a day Operating Instructions Delivery of Plans and Schedules – Publish plans and production schedules â€“ long- term, monthly, daily Operations Targets – Convert schedules to operations targets Production Orders – Match production to production orders KPI Management Performance Metrics – Calculate comprehensive performance metrics, including Solomon Drilldown hierarchy – Rapid problem identification Non-Conformance Alerting – Send alerts, e-mail, escalate problems Complex Calculations – Create business Key Performance Indicators using data from many data sources Operator Desktop Operator Notes – Capture operations notes and events Supervisor Logs – Include supervisor information and sign-off Shift Summaries – Generate shift summaries combining production numbers, operator logs and events Document Indexing – Catalog and index all plant documents Document Retrieval – Fast access to current reliable documentation at the desktop from file servers or document management systems Production Management Implement production targets and turn your production data into usable, consistent, validated production information. Materials Management Movements – Continuous movements, truck tickets, lots, batches, batch ownership Inventories – Volume, mass, energy, strapping tables, volume compensation Shipping – Ships, trucks, itineraries, schedules, BOM Pipelines – Pipeline inventories, pipeline batch tracking Material Tracking and Genealogy – Forwards and backwards genealogy, lot tracking, batch tracking Composition Tracking – Compositions at any location at any time Ownership Tracking – Ownership of all inventories and material movements, losses included. Quality Management Recipes – SP88 and more Sample Schedules – Sample points, samples, sample plans, laboratory analysis Product Specifications – Product catalogs, raw materials, intermediates Assays – Multi fraction crude assays Environmental Health and Safety – Environmental Reporting and alerting Quality Predictions – Property blending by mass, volume, non-linear blending tables Production Accounting Balancing – Volume balancing, mass balancing, energy balancing at any organizational level Loss Calculations – Loss quantities, qualities and ownership Yield Accounting – Unifies production balances with expected unit yields Royalty Allocations Statistical Reconciliation – Reconcile complete facilities Measurement Errors – Identify measurement problems Data Quality – Improve raw data quality â€“ calculate unmeasured streams Asset Management Make best use of your assets by continuous monitoring of their performance. Equipment Inspection and Testing Equipment Testing – Manage circuit drawings, test point locations Inspection Schedules – Manage inspection schedules and inspection results Equipment Specification Management Equipment Data Sheets – Central repository for all equipment specification data Offline Data Entry – Generate custom data entry forms for offline equipment data collection Meter Locations – Maintain an index of meters and their locations Meter Calibrations – Manage a history of meter calibration information.